AI Tire Monitoring for Commercial Fleets

Keep assets moving. Reduce tire-related downtime, prevent road calls, and control tire spend with real-time visibility and AI-driven insights.

Commercial fleets run on uptime. But tires still create the most avoidable downtime: pressure loss, heat buildup, uneven wear, and casing damage that show up late usually at the worst possible time. Revvo helps you monitor tire pressure, temperature, and wear trends across your fleet in real time, so your team can fix issues before they become roadside events.

Revvo’s plug-and-play sensors deploy quickly across Class 6–8 trucks and trailers (and mixed fleets), regardless of make or model. You get a clear, simple dashboard that turns tire data into alerts that matter, prioritized by urgency and impact so you don’t waste time chasing noise.

Revvo Works With:

and more.

Revvo integrates with the tools you already use, bringing tire intelligence into your existing fleet workflows.

Built for:

Director / VP of Fleet or Operations

You’re responsible for margin, uptime, and hitting service levels without adding another tool your team won’t use.

“Will this help me reduce road calls, control tire spend, and get measurable ROI fast?”

Maintenance Manager

You need actionable alerts, not constant pressure pings. You need hardware that installs without slowing down the shop.

“Will this help my team catch issues early, avoid manual sensor mapping, and keep vehicles in service?”

Safety / Compliance Manager

Tire issues can become safety incidents and compliance risk. You want better inspection consistency and fewer surprises on the road.

“Will this help prevent tire failures, improve pre/post-trip confidence, and reduce risk for drivers and the public?”

Why AI Tire Monitoring for Commercial Fleets?

Commercial fleets don’t have time for manual checks, scattered spreadsheets, or “TPMS-only” data that doesn’t tell you what to do next. Revvo gives you a simple system that scales across 100–500 assets and delivers meaningful results quickly.

01

AI-Driven Insights

Revvo goes beyond tire pressure. You get early warning on leaks, heat risk, and wear patterns so you can act before a tire becomes a breakdown.

02

Simple Setup

Deploy quickly with plug-and-play sensors and auto-locate technology that eliminates tedious sensor registration. (More scale, less shop disruption.)

03

Reduced Downtime

Catch issues earlier, plan service smarter, and reduce avoidable road calls, keeping more assets available for dispatch.

Fleet of smart vehicles on highway with digital cloud overlay.

What Makes Revvo Unique?

Integration-Friendly

Connect with major telematics/ELD/fleet platforms for a consolidated view of vehicle + tire health so your team stays in one workflow.

Real-Time Alerts & Temperature Compensation

Get SMS/email alerts when a tire issue needs attention. Revvo accounts for temperature swings so readings stay consistent in real-world conditions.

Predictive Analytics & Tread Forecasting

Plan rotations, retreads, and replacements proactively. Revvo helps you see what’s coming before you’re forced into emergency decisions.

Simple Hardware Management

Choose what fits your operation: quick-install valve sensors or durable wheel-based options. You get the right level of coverage without overbuying.

Auto-Locate Sensor Technology

Revvo identifies tire position automatically so installs and tire changes don’t turn into admin work.

"What I like best is the whole package: the product, the platform, the integration into our Geotab platform and the Geotab driver's app, which makes it much easier, and more live data. That's been a tremendous plus to this product."

From Data to Insights Minus the Headaches

Many fleets try tire monitoring and still get stuck with the same three problems:

!

Too Many Alerts

Nonstop pressure notifications with no context on what’s urgent or what can wait.

!

Uncertain ROI

Raw data doesn’t translate into cost savings unless you can track actions and outcomes.

!

Overly Complicated Hardware

Hard installs, limited options, and too much ongoing management.

Revvo fixes this by delivering intelligent alerts (what, when, why, how), robust sensor options, and visibility into cost impact so you can take action with confidence.

Benefits

01 | Delivering Tangible ROI

Commercial fleets operate on thin margins and tires quietly drain budget through downtime, casing loss, premature wear, and “just in case” replacement decisions. Revvo gives you a single, intuitive dashboard that helps you connect tire actions to cost outcomes, so you can prove ROI and improve it month after month.

Real-Time ROI Monitoring

Track tire-related costs and downtime improvements inside the Revvo dashboard so leadership sees impact, not just activity.

With average annual tire spend around $250,000 for a mid-sized fleet and fuel costs often topping $5.5 million, even modest percentage improvements can create meaningful savings.

Regular Maintenance, Simplified

Reactive tire maintenance is expensive. Revvo helps your team schedule service at the right time based on real tire health signals, so you prevent emergencies and extend casing life.

Get reliable readings and alerts that adapt to real-world conditions.

Forecast remaining safe miles to plan rotations, retreads, and replacements proactively.

Spot patterns that may indicate misalignment or brake issues before they create expensive secondary damage.

"The platform and the driver's app are so easy to navigate, encouraging us to use it because we have some people who may not be fond of technology. So the easier, the better for them, and for us at the other end."

Reducing the Risk, Increasing Safety

Tire failures disrupt schedules, put drivers at risk, and create avoidable safety exposure. Revvo helps you identify small issues early before they become blowouts, breakdowns, or costly roadside events.

Common risk factors Revvo helps you stay ahead of:
  • Under-inflation and slow leaks
  • Heat buildup (especially under heavy loads)
  • Uneven wear that leads to early replacement
  • Missed pre/post-trip issues due to inconsistent manual checks
“It blew my mind when I saw that we can have real time info for all the tires.”

How it Works:

Install the Sensors

Choose valve-based or wheel-based units, each one auto-detects its location.

Sync to the Dashboard

Data flows continuously to your Revvo portal or integrates with your existing telematics platform.

Act on Insights

Get meaningful alerts via SMS, email, or in-app. Then schedule service before downtime hits.

Track Your ROI

See how tire health improvements translate into cost savings and fewer road calls.

Inventory Management & Tire Replacement

Stop over-ordering tires “just in case.” Revvo helps you align tire decisions to actual tire condition, so you reduce waste and keep the right tires on hand.

Revvo TireIQ pinpoints:

01

Which tires need a simple pressure adjustment vs. immediate replacement.

02

The best timeframe to rotate or retread without hampering operations.

03

Where to cut costs on tire storage and reduce unnecessary stock.

Start Your AI Tire Management Journey

Stop letting tire problems create avoidable downtime and surprise costs. With Revvo’s plug-and-play sensors, predictive analytics, and real-time alerts, you’ll get a clear system your team actually uses, so you can reduce road calls, extend tire life, and keep assets moving.

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